This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting,heating or holding of steel,copper,iron,aluminum,zinc,tin,nickel silver and other ferrous or nonferrous metal and alloy material,as well as heating treatment prior to forging,sintering and tube-bending forming in casting and melting industries.
This induction melting furnace is composed of furnace body, tilting controller, water cooled cable, capacitor, medium frequency, water cooling plant.
1. Furnace Body
Furnace structure has four type, aluminum reduction tilting furnace, aluminum hydraulic furnace, magnetic shielding steel furnace and hydraulic steel furnace reduction tilting furnaces equip with reduction machine, hydraulic tilting furnaces equip with hydraulic pump and work station. The whole sets generally have two furnaces using for melting and maintenance. Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
2. Tilting Controller
The controller is a control box for tilting furnace. The switch on the controller can choose furnaces and
the button can move around through the rubber soft line, and also control the furnace for tilting and
resetting (this part should be installed by users themselves).
3. Water-cooled cable
Water cooled cable is made of soft copper wire, hose,cable end, through them to connect with
capacitor and furnace.
4. Capacitors
Capacitors compose of electric heat, holder, the converge-wires. it supply power.
5. Medium Frequency power cabinet
Medium frequency power cabinet will transmute three-phase ac power frequency into medium ac power.
6. Water-cooling plant(Prepared by user)
Water cooling plant include water inlet and outlet water tank, it supply for an induction coil. water-cooled electric cable and cooling water in capacitor, can be divided into five ways, usually using only three way(once melting furnace does not work the water in the induction coils and cooling cable can be close down through the valve).
Tehcnial parameter of induction melting furnace :
| Product name and model | 0.05 Medium Frequency Induction Melting Furnace |
| Rated temperature | 1650°c |
| Temperature accuracy | ±5°c |
| Load capacity | 50Kg |
| Melting rate | 50Kg/hour |
| Medium Frequency power | 50KW |
| Melting frequency | 1000Hz |
| Power consumption | 0.8KWh/Kg |
| Induction coil voltage | 700V |
| Water consumption | 5tons/hour |
| Power supply | AC,3-phase,208/380/400/415/440/465V,50/60Hz |
| Tilting furnace device | Electric reducer |
| Furnace shell structure | Casting aluminum shell |
| Equipment total weight | About 1 tons (two furnace body), 0.8tons(one furnace body) |
Packing & Shipping
Small induction melting furnace will be packed by standard plywood case for exporting ;
Suppose your order is of big volume or 1pc furnace with large capacity, the products will be delivered by 20GP or 40GP container. Top open container is optional as well.
